Thermotech has a core competency in Insert Molding. Our expertise begins with the proper tool design needed to achieve a precise interface between mold steel dimensions and insert tolerances. We also work closely with pre-selected stamping and machining suppliers to develop the appropriate inserts to meet your product requirements. In addition, we offer a variety of insert molding options, ranging from manual insert loading to fully automated loading, singulation and testing of final components. We balance tooling cost with product cost to find the most cost-effective method to meet the demands of your program.

Thermotech has developed a specialized niche in handling precious metal lead frames for wire bonding applications. We maintain the stringent cleanliness requirements needed for this critical application.

Thermotech applies its zero defect quality methods to our insert molding. Molds are equipped with vacuum or optical sensors to ensure that the inserts are in proper position prior to molding. In addition, parts receive a comprehensive final electronics test prior to packaging. This thorough testing includes an electrical continuity check for terminal verification and lead and chip function verification for electronic memory devices.